ATS-3005

A CNC machine is designed for processing aluminium and PVC profiles in doors, windows, and advertising structures manufacturing

  • Quality components

    During the production of CNC machines, we use only high-quality brand components. They guarantee the accuracy, reliability and long-term operation of CNC routers

  • Professional production

    During the existence of the company, we have established ourselves as a professional production that is actively developing and working on the modernization of equipment and the creation of new models of machines

  • Reliable spindle

    Our machines use high-quality spindles from the world’s leading manufacturers with liquid and air cooling. They ensure the accuracy of material processing

  • Simple controls

    CNC machines are easy to use and have an intuitive interface and control system that allows you to quickly and efficiently meet your production goals

  • Software

    We use exclusively professional and licensed software that guarantees efficient machine control and minimizes the risk of malfunctions

     

     

     

  • Service

    We provide expert advice and assistance in selecting equipment for your needs and commissioning works. We also ensure the best terms for training and CNC machine maintenance

  • Guarantee

    The guarantee for all CNC machines is one year. We also provide post-warranty technical support and equipment maintenance throughout our machines’ period of operation

     

  • Industrial manufacturing

    Manufacturing of CNC machine tools takes place at our production base using precise equipment and careful observance of all the processes and standards of machine tool construction

Information

Information

The ATS-3005 machine model is specifically designed for milling and drilling aluminium and PVC profiles.

Advantages of the model

  • High productivity
  • Specialized workpiece clamping system
  • Sturdy construction
  • Fast and reliable operation
  • User-friendly control system

Worktable size

Y-3020, X-200, Z-200

Materials that can be processed

  • Soft metals (aluminum, copper)
  • Plastics (acrylic, Plexiglas, polycarbonate)
  • Composite materials (Carbon fiber, fiberglass)

Application areas

  • Construction industry
  • Furniture production
  • Production of commercial equipment
  • Exhibition equipment manufacturing

Construction

The machine’s solid welded frame is made of steel profile tubes. The portal supports are made of cast iron to avoid excessive vibrations during processing. To ensure the quality of the machine parts, they are processed on modern CNC metalworking equipment.

A modern industrial CNC controller operates the machine.

Оptions

VCarve Pro software

The VCarve Pro software offers various tools and options for creating control programs for CNC machines, including cutting, milling, engraving, and processing of flat and three-dimensional surfaces.

Replacing Stepper Motors with Servo Motors

Compared to stepper motors, servo motors provide greater speed and smoother operation of the machine. This option is recommended if the main requirement is high productivity of the machine.

Adding ATC

To speed up multi-tool processing, a spindle with automatic tool change is installed to further automation of manufacturing processes.

PC-Based CNC Controller

A PC-based controller can control the machine instead of a DSP handheld controller. In this case, for operator convenience, we recommend purchasing a mobile stand for the PC.

Centralized Lubrication System

It provides convenient machine maintenance by allowing quick lubrication of all necessary components. A manual control pump supplies lubricant material.

Specifications

Table work area (Y×X)

3000×200 mm

Axes travel (Y×X×Z)

3000×200×200 mm

Machine dimensions (L×W×H)

3200×1000×1700 mm

Machine weight

950 кg

Machine type

CNC router

Construction

Moving gantry

Workpiece holding

Pneumatic clamping

Mill cooling

Liquid cooling

Linear guide rails

Precision linear guideway

Z axis feed

Ball screw drive

X, Y axes feed

Helical rack

Reducer type of X, Y axes

Toothed belt

X, Y, Z axes motors

Stepper motor

Maximum traverse speed, axis Z

6 m/min

Maximum traverse speed, axes X,Y

20 m/min

Work feed rate up to

15 m/min

Spindle power

3.2 кW

Spindle speed

6 000-24 000 rpm

Spindle cooling type

Liquid

Tool change

Manual

Collet type

ER20

Maximum Ø of shank

13 mm

Tool length measurement sensor type

Contact

Limit switches

Inductive

Control system (CNC)

NC Studio

Programming language

G-Code

Air pressure requirments

6 атм

Power requirements

380 V, 50 Hz

Maximum power consumption

5 кW

FAQ

Do you conduct machine installation and training?

Yes, we do. Upon the client’s request, our specialists perform installation work and provide training on the basics of machine operation and creating toolpaths.

Does a CNC machine provide tool cooling?

The ATS-3005 machine is equipped with a system for delivering cutting fluid (coolant) to provide additional lubrication and cooling for the tool. The coolant system is necessary for processing aluminium, copper, and other soft metals. This is a closed-circuit system to ensure continuous circulation of the cutting fluid.

 

How is the workpiece secured?

The workpiece is secured using pneumatic modules installed in the machine’s working area along the Y-axis, with four modules in total. The pneumatic clamps are controlled by a pedal, providing a convenient control system for the machine operator.

Can longer workpieces be installed?

The ATS-3005 machine’s worktable is through, allowing for the fixation of workpieces longer than the maximum processing area.

How many sides of the workpiece are processed without reinstallation?

In the CNC machine’s base configuration, the workpiece is fixed in one position, allowing for the processing of one side without reinstallation. Manual flipping of the workpiece is required to process the other side. Optionally, a rotary system can be installed, enabling the processing of three sides of the workpiece without reinstallation.

Can an automatic tool change (ATC) spindle be installed?

The ATS-3005 machine comes with a manual tool change spindle. Optionally, an ATC spindle and a linear-type magazine can be installed.

 

Is the fixture universal for securing all workpieces?

The fixture for securing workpieces is universal when the profile cross-section is simple (rectangle, square, circle, etc.). However, in the case of a complex cross-section, the fixture for securing is designed separately for each such profile.

What kind of compressor is necessary for a CNC machine?

An additional compressor is required for machines with automatic tool change. For stable and proper operation, a compressor capable of maintaining pressure at the machine’s input of 8-10 bar and having a productivity of 420 normal litres per minute is necessary. The preferred volume of the compressor’s receiver should be at least 200 litres.

 

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