ATS-4020

A large-format CNC router is designed for milling and cutting materials such as MDF, chipboard, plywood, PVC, and acrylic.

  • Quality components

    During the production of CNC machines, we use only high-quality brand components. They guarantee the accuracy, reliability and long-term operation of CNC routers

  • Professional production

    During the existence of the company, we have established ourselves as a professional production that is actively developing and working on the modernization of equipment and the creation of new models of machines

  • Reliable spindle

    Our machines use high-quality spindles from the world’s leading manufacturers with liquid and air cooling. They ensure the accuracy of material processing

  • Simple controls

    CNC machines are easy to use and have an intuitive interface and control system that allows you to quickly and efficiently meet your production goals

  • Software

    We use exclusively professional and licensed software that guarantees efficient machine control and minimizes the risk of malfunctions

     

     

  • Service

    We provide expert advice and assistance in selecting equipment for your needs and commissioning works. We also ensure the best terms for training and CNC machine maintenance

  • Guarantee

    The guarantee for all CNC machines is one year. We also provide post-warranty technical support and equipment maintenance throughout our machines’ period of operation

     

  • Industrial manufacturing

    Manufacturing of CNC machine tools takes place at our production base using precise equipment and careful observance of all the processes and standards of machine tool construction

Information

Information

The ATS-4020 model features a large working area and is primarily used for processing large-sized sheet materials. This machine allows for the utilization of the “Nesting” cutting technology.

Advantages of the model

  • High productivity
  • Additional options
  • Sturdy construction
  • Fast and reliable operation
  • User-friendly control system

Worktable size

Y-4000, X-2100, Z-200*

*Possible increase of Z-axis travel up to 300 mm

Materials that can be processed

  • Wood (timber, plywood, MDF, particle board, birch, walnut, etc.)
  • Plastics (acrylic, Plexiglas, polycarbonate)
  • Composite materials (Dibond та Alucobond)
  • Soft metals (aluminum, brass, copper)

Application areas

  • Furniture production
  • Production of 3D decorations
  • Outdoor advertising production
  • Model building
  • Production of commercial equipment
  • Making press molds

Construction

The machine’s solid welded frame is made of steel profile tubes. The portal supports are made of cast iron to avoid excessive vibrations during processing. To ensure the quality of the machine parts, they are processed on modern CNC metalworking equipment.

A modern industrial CNC controller operates the machine.

Оptions

VCarve Pro software

The VCarve Pro software offers various tools and options for creating control programs for CNC machines, including cutting, milling, engraving, and processing of flat and three-dimensional surfaces.

Vacuum Table

A matrix table made of impact-resistant composite material and a powerful vacuum pump will ensure reliable fastening of sheet materials. Additionally, it can be equipped with integrated T-slots for combined fastening of processed workpieces.

Rotary axis

It is used for manufacturing cylindrical-shaped products and for processing parts from multiple sides. The maximum processing diameter of workpiece is 100(200) mm. To control a machine with a rotary axis, a CNC controller with four independently controlled axes is required.

Replacing Stepper Motors with Servo Motors

Compared to stepper motors, servo motors provide greater speed and smoother operation of the machine. This option is recommended if the main requirement is high productivity of the machine.

Extraction system

The primary purpose of the system is to remove dust, smoke, gases, and harmful substances generated during laser cutting. This system may also include extraction devices, filters, fans, and other components to maintain a clean and safe air environment in the working area.

PC-Based CNC Controller

A PC-based controller can control the machine instead of a DSP handheld controller. In this case, for operator convenience, we recommend purchasing a mobile stand for the PC.

Centralized Lubrication System

It provides convenient machine maintenance by allowing quick lubrication of all necessary components. A manual control pump supplies lubricant material.

Specifications

Table work area (Y×X)

4100×2100 mm

Axes travel (Y×X×Z)

4100×2100×200 mm

Machine dimensions (L×W×H)

4800×2700×1700 mm

Machine weight

1500 кg

Machine type

CNC router

Construction

Moving gantry

Spindle nut to table clearance

200 mm

Gantry clearance

200 mm

Worktable with mechanical workpiece fixturing

Profiled aluminum (T-slot)

Linear guide rails

Precision linear guideway

Z axis feed:

Ball screw drive

X, Y axes feed

Helical rack

Reducer type of X, Y axes

Toothed belt

X, Y, Z axes motors

Stepper motor

Maximum traverse speed, axis Z

6 m/min

Maximum traverse speed, axes X,Y

20 m/min

Work feed rate up to

15 m/min

Spindle power

3.5 кW

Spindle speed

6 000-18 000 rpm

Spindle cooling type

Air

Tool change

Manual

Tool magazine type

ER25

Maximum Ø of shank

16 mm

Tool length measurement sensor type

Contact

Limit switches

Inductive

Control system (CNC)

NCStudio

Programming language

G-Code

Dust collection port Ø

100 mm

Recommended dust collection performance

3200 m3/hour

Power requirements

380 V, 50 Hz

Maximum power consumption

5 кW

FAQ

Do you conduct machine installation and training?

Yes, we do. Upon the client’s request, our specialists perform installation work and provide training on the basics of machine operation and creating toolpaths.

What CAM software should be used for "Nesting" technology?

Any software that supports saving the control program in G-code format can be used. For example: VCarve Pro, Aplhacam, NESTINGWorks, SigmaNest, VisualCAM, PowerShape/Mill, Fusion360 with Nesting AddOn, and others.

For “Nesting” technology, our company uses VCarve Pro software from Vectric.

Is the vacuum pump sufficient to hold the workpiece?

The ATS-4020 machine’s vacuum table is equipped with a vacuum pump with a power of 5.5 kW, a maximum capacity of 320 m3/h, and a maximum discharge of 440 mbar. The pump’s high productivity, combined with a specially designed vacuum table construction, ensures quality and reliable workpiece clamping..

How can I control the vacuum table?

The vacuum table of a CNC machine is divided into several vacuum zones, which can be controlled in two ways:

  1. Mechanical valves on the machine’s front panel open/close the air supply to the vacuum zone.
  2. Electric valves are controlled by pressing the corresponding buttons.
How do you create toolpaths for the machine?

Various CAM software allows the creation of toolpaths, such as V-Carve, ArtCAM, Rhinoceros, Deskproto, etc.

We recommend considering using toolpath generation features within CAM software. We also offer a comprehensive training course on how to utilize these toolpath features effectively.

How do you protect a CNC machine from power surges?

As the manufacturer, we also recommend installing a voltage stabilizer at the CNC machine’s input to ensure stable operation and avoid issues related to power surges.

 

How is the machine shipped?

The machine is shipped to you fully assembled, securely packed in its factory packaging. Due to its overall dimensions, it’s transported on appropriately sized transport vehicles, ensuring its safe and intact delivery to your location.

Is there post-warranty support and maintenance available?

We provide post-warranty support and service for all our machines. Mechanical and electrical parts used in our machines are always in stock.

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